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DC Combiner mit PV Isolationsfehler Lösung

Super Multi Box – Smart DC Combiner with PV String Fault Discriminator

Patent-pending string fault discrimination to ensure system availability in ground-mounted PV systems up to 1,500 V DC.
No more complete system failures due to insulation faults.

DC Combiner with PV Insulation Fault Solution

The Q3 Super Multi Box is an intelligent DC combiner with string monitoring, fault localization and electronic DC disconnection for utility-scale PV plants and central inverter systems.

It is used wherever many PV strings need to be combined on the DC side, monitored and, if required, evaluated or disconnected selectively. Typical applications include solar parks, large commercial PV systems, industrial projects and ground-mounted PV plants with central inverters – especially where high availability, fast fault detection and a clearly structured DC concept are required.

The Super Multi Box is particularly useful in systems where several strings are routed to one central inverter and where a single string fault, insulation fault or abnormal measurement value must not lead to a complete plant shutdown. By monitoring at string level, deviations can be detected faster, fault areas can be narrowed down more effectively and affected strings can be identified more precisely.

Unlike a conventional DC combiner, the Super Multi Box does more than simply combine PV strings. It combines DC connection technology, string monitoring, protection components, electronic DC disconnection and remote access in one project-specific solution for large PV systems.

The goal is higher system availability: faults are not only detected at inverter level, but can already be narrowed down more effectively on the DC side.

Patent-pending PV String Fault Discriminator
– Selective fault isolation with system

The patent-pending PV String Fault Discriminator is the central functional element of the Super Multi Box. It enables the selective detection and isolation of individual faulty PV strings within a DC combiner, thereby preventing a complete system shutdown in the event of insulation or string faults in central inverter architectures.

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PV String Fault Discriminator

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Individual string current measurement

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Firefighter Switch

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Plug & Play

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Monitoring

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Combiner for up to 24 strings

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Universal communication

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Remote maintenance

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Surge protection T1+2

Technical background: Central inverters and insulation faults

In conventional DC combiner solutions, an insulation fault, arc fault, or string fault often causes all connected PV strings to be shut down together, as differentiated fault assignment at the string level is not possible. Particularly in central inverter architectures with only one MPPT, this leads to a complete standstill of the affected generator field – even though usually only a single string is actually faulty.

Grafik Super Multi Box Smart DC Combiner

The process in the event of an insulation fault

If an insulation fault occurs in a string, the inverter first detects an impermissible insulation state and initially shuts down the generator.

The Master Super Multi Box receives this error message and automatically initiates a structured identification process:

All connected DC combiners are shut down in a controlled manner

The combiners are switched back on one after the other

If the fault reoccurs when a specific combiner is switched on, the fault-causing unit is identified

The affected combiner is shut down again

The defective string is selectively isolated within the combiner

The combiner restarts without this string

The inverter then no longer detects an impermissible insulation state – the remaining PV strings remain available.

Super Multi Box DC Combiner für Freifeld und Agri PV mit Zentralwechselrichter - patentierte Lösung inklusive PV String Fehler Diskriminator und Feuerwehrschalter. Kundenspezifisch gebaut.

Technical design of the Super Multi Box (DC Combiner up to 1,500 V)

Intelligent DC combiner up to 1,500 V DC – modular and customizable configuration

Depending on project requirements, the following features are possible:

8–24 Strings
Combination of currently up to 24 PV strings per unit. Optimized for high string densities in ground-mounted systems and utility-scale projects – particularly for central inverters with one MPPT.

Galvanic isolation at string level
The Super Multi Box uses galvanic isolation technology similar to the QFire system. In the event of a fault, an individual string can be electrically isolated without shutting down the entire generator. This selective isolation capability forms the technical basis for the patented PV String Fault Discriminator.

Integrated firefighter switch
Integrated DC isolator according to project-specific or country-specific requirements.
Enables safe shutdown of the DC side in the event of an incident.

Surge protection Type 1+2
Integratable DC surge protection Type 1+2 according to EN 61643-31 for 1,500 V DC systems. Protects inverters and downstream components from lightning and surge events.

Individual string current measurement
Measurement of string currents at the individual string level for precise monitoring of generator performance. Enables rapid deviation analysis, early fault detection, and data-driven operational optimization.

Modbus / Ethernet communication
Interfaces for integration into monitoring and SCADA systems. Enables remote monitoring, status evaluation, and integration into existing operational management structures.

IP66 industrial enclosure
Robust galvanized steel enclosure with a high protection rating (IP66) for permanent use in demanding environments – particularly in ground-mounted and MW systems.

Smart DC Combiner for Central Inverters and Utility-Scale PV

The Super Multi Box combines multiple PV strings into a central inverter and extends conventional DC combiners with:

■ Selective string fault isolation
■ Individual string current measurement
■ Communication interfaces
■ Integrated firefighter switch
■ Intelligent monitoring functions

Ideal for:

■ Ground-mounted systems
■ Agri-PV
■ PV power plants in the MW range
■ Central inverters with 1 MPPT

Super Multi Box DC Combiner für Freifeld und Agri PV mit Zentralwechselrichter - patentierte Lösung inklusive PV String Fehler Diskriminator und Feuerwehrschalter. Kundenspezifisch gebaut.

Which DC combiner is suitable for solar parks with central inverters and string monitoring?

For solar parks and utility-scale PV plants with central inverters, a smart DC combiner with string monitoring is suitable when many PV strings need to be combined on the DC side and monitored individually. The Q3 Super Multi Box was developed exactly for this system architecture: it combines DC connection technology, individual string current measurement, protection components, electronic DC disconnection, communication interfaces and selective fault isolation in one project-specific solution.

Especially in central inverter architectures, string-level monitoring is important because the inverter often only sees aggregated values. A single string fault, insulation fault or abnormal current value can therefore be difficult to localize. The Super Multi Box makes deviations on the DC side visible earlier and helps identify and isolate faulty strings more precisely.

Why is a standard DC combiner not always sufficient in a solar park?

A standard DC combiner combines PV strings and, depending on the design, integrates fuses, surge protection and disconnection options. For standard installations, this can be sufficient. In utility-scale PV plants with central inverters, however, the requirements are different: many strings, large DC collecting structures, long cable routes and high availability requirements often make simple string combining insufficient.

The Q3 Super Multi Box goes further. It combines the function of a DC combiner with string monitoring, fault localization, electronic DC disconnection and remote communication. As a result, faults are not only detected at inverter level, but can also be narrowed down at string level.

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